LAYER 01
Data capture & IoT
Sensors, PLCs and machine data collected continuously, even with network loss.
- Edge collection
- Protocol adapters
- Local buffering
Solution
Connected operations, live monitoring and AI analysis.
One platform that captures what happens on the floor, shows it in real time and turns operational history into decisions — the architecture behind Preventuu.
- Real time
- operational visibility
- -30%
- unplanned downtime
- +18%
- operational efficiency
Architecture
From equipment signal to management decision.
Each module can be deployed on its own, but they are designed to work as one operational intelligence layer.
LAYER 02
Monitoring & alerts
Live views per line, shift and asset, with thresholds that notify the right person.
- Line and shift dashboards
- Threshold alerts
- Mobile notifications
LAYER 03
AI analysis
Anomalies, failure prediction and OEE analytics from operational history.
- Anomaly detection
- Predictive maintenance
- OEE and loss analysis
Rollout
How the solution is deployed.
- 01
Floor assessment
Equipment, protocols, network and existing data sources.
- 02
Pilot line
One line instrumented end to end to prove the value.
- 03
Data platform
Reliable ingestion, storage and modelling of operational data.
- 04
Interfaces
Views for operators, supervisors and management.
- 05
Rollout
Expansion across lines and plants using standard templates.
Included
What the platform includes
- Historical data retained for trend analysis
- Role-based access for floor and management
- Maintenance and alert history per asset
- Documentation for internal maintenance teams
Impact
Operational impact
- -30%
- unplanned equipment downtime.
- +18%
- improvement in operational efficiency.
- Live
- production data instead of monthly reports.
- 1
- platform across lines and plants.
Want visibility over your production floor?
Tell us the equipment and the metrics that matter and we'll scope a pilot line.